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Missouri University of Science and Technology — LuSTR Regolith Beneficiation

Lead PI: Daoru Han, Aerospace Engineering, Missouri S&T
FO Project: 158644 · TRL 5→6 · Completed Dec 2025


TL;DR

Missouri S&T demonstrated a two-stage lunar regolith beneficiation system in parabolic flight (2024–2025): magnetic separation (enriching anorthite mineral) + electrostatic sieving (size classification). Part of NASA's Lunar Surface Technology Research (LuSTR) program. AIAA SciTech 2025 paper published. Too early for commercial outcomes — this is fundamental ISRU materials processing research that could feed aluminum/silicon production on the Moon.


FO Project

Field Value
Project 158644 Parabolic Flight Testing of Regolith Beneficiation for Lunar ISRU (LuSTR)
Lead Org Missouri University of Science and Technology
Period Sep 2024 – Dec 2025
TRL 5 → 6
Views 3633 (highest view count among FO academia projects)
Program NASA LuSTR

Technology

LuSTR = Lunar Surface Technology Research (NASA program supporting lunar ISRU hardware)

Two-subsystem approach: 1. Magnetic separation: Dual-strength neodymium magnets (N42 + N52) enrich anorthite (calcium-aluminum feldspar) by separating it from iron-titanium minerals (ilmenite) using magnetic susceptibility differences 2. Electrostatic sieving: Classifies particle sizes using 1.8–2.5 kV, 5–40 Hz square wave signals — essentially sorting lunar dust by grain size without mesh screens (which clog in fine regolith)

Why beneficiation matters for ISRU: Lunar regolith is a complex mixture. For aluminum/silicon production from anorthite, or oxygen extraction from ilmenite, you want to enrich the target mineral before processing — otherwise you're processing a lot of waste material. Beneficiation (concentrating the ore) is standard in terrestrial mining and is the missing step in most lunar ISRU proposals.


Team

Name Role Notes
Daoru Han PI Asst. Prof., Missouri S&T Mechanical Engineering
William Schonberg Co-I Missouri S&T, civil engineering
Jeffrey Smith Co-I Missouri S&T
Kirby Runyon Co-I Planetary geology
David Bayless Co-I Missouri S&T

Publications

  • AIAA SciTech 2025 paper (doi: 10.2514/6.2025-2045): "Ground Testing of a Magnetic-Electrostatic Separation System for Lunar Regolith Beneficiation"
  • Earlier AIAA SciTech 2024: "Beneficiation of Lunar Regolith Simulants through Electrostatic Sieving and Magnetic Separation"
  • "Kinetic Modeling of Electrostatic Sieving for Lunar Regolith Beneficiation: Case Studies" (2025)

Three papers in 2 years → active publication pipeline.


Downstream Trajectory

Too early for commercial outcomes. TRL 5→6 means proof-of-concept in reduced gravity validated. Next steps would be higher TRL demonstrations on a lunar lander payload.

Natural connections: - KSC Electrodynamic Regolith Conveyor (106668) + KSC Excavator Bucket Drum (106738) — companion ISRU FO projects - Interlune (158666) — He-3 mining from regolith; beneficiation feeds mineral separation for isotope extraction - LuSTR program context: NASA's broader lunar ISRU investment

No USASpending contracts found beyond the FO grant. Missouri S&T is a T2 research university with significant materials/engineering strengths (formerly Rolla School of Mines) — well-positioned for ISRU follow-on work.


Assessment

Outcome category: Research / ISRU Precursor
Confidence: Low (too early — TRL 6 in parabolic; no mission host)
Archetype: Technology Precursor for Future Missions
Why 3633 views? Lunar ISRU beneficiation is a search term hit for multiple programs (CLPS, Gateway, Artemis surface) — high interest topic even at low TRL


Session 16 · 2026-04-06


Session 50 Update: $2M LuSTR Grant + Zero-G Flights Completed

CORRECTION: $2M NASA LuSTR Grant Exists

The original page stated "No USASpending contracts found beyond the FO grant." This was incorrect. Missouri S&T received a $2 million NASA LuSTR grant in 2022, with an extension recently funded for continued work. This is a substantial standalone NASA award separate from the FO parabolic flight project [158644]. The LuSTR grant funds the broader regolith beneficiation program that the FO flight testing supports.

Source: Missouri S&T news release (Oct 2024)

Spring 2025 Zero-G Flights

In spring 2025, the team traveled to Fort Lauderdale, Florida for at least two flights on Zero Gravity Corporation's modified Boeing 727-200. The flights tested the beneficiation system under: - Lunar gravity (1/6 g) - Martian gravity (2/5 g) - Microgravity (free-fall)

The equipment was housed in a "vending machine-sized box" with integrated gloves, allowing researchers to manipulate regolith simulant with the magnetic separator and electrostatic sieve while recording results under reduced gravity.

Expanded Team

Name Role Notes
Daoru Han PI Now Associate Professor (promoted from Asst. Prof.)
Fateme Rezaei Co-I Moved to University of Miami (was at Missouri S&T)
Kirby Runyon Co-I Planetary Science Institute (not S&T)
David Bayless, William Schonberg, Jeffrey Smith Co-Is Missouri S&T
Charles Wood Master's student Lead student researcher
7 undergraduates Student researchers Trey Brown, Jonah Little, Joshua Eiter, Blake Coffman, Lindsay Manteufel, Marissa Verduin, Justin Viers
Peter Bachle, Mitch Cottrell Staff Supporting

Updated Dollar Tracking

Source Amount Notes
NASA LuSTR grant $2M (2022) + extension Regolith beneficiation program
FO project [158644] (within FO budget) Parabolic flight testing
Total tracked ~$2M+ Substantially higher than Session 16 estimate of $0

Assessment Update

Outcome category upgraded: Research / ISRU Precursor → Active ISRU Research Program - The $2M grant + extension + completed Zero-G flights + 3 AIAA publications in 2 years signals a healthy, funded research program, not just an isolated FO experiment - Han's promotion to Associate Professor suggests institutional investment in this line of work - Co-I Rezaei's move to University of Miami expands the institutional footprint

Confidence: Still low for near-term mission deployment (TRL 6), but medium for continued maturation — funding is in place through the grant extension

Surprise level: MODERATE — The $2M LuSTR grant was a significant miss in the original assessment. The page systematically understated the program's scope and funding.


Session 50 · 2026-04-07
Cross-references: fo-portfolio-tracker.md, organizations/interlune.md